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Puffed Food Processing Project of Jilin City
2016/11/28     Source:

1. Introduction to the Project

1.1 Project Background

1.1.1 Product Introduction

The puffed food is a new type of food occurring at the end of 1960s. It is also called extruded food, explosion food or portable food, etc. in the foreign countries. It uses cereals, potatoes and beans, etc. containing little moisture as the main materials. They are pressurized and heated to have the volume expand and the internal organizational structures also change and then process and shaped. Because such a type of food is porous and puffy in the structure, sweet and nutritious, with the fragrant and crispy taste, so it is children’s favorite.

1.1.2 Market Prospect

The plant material rich in protein, with the extrusion and puffing in the high temperature for a short period time, has the protein thoroughly modified and the organization structure becomes porous, which is favorable to the contact with the digestion enzyme of a human body so as to increase the protein utilization and digestability; the product is uneasy to produce the retrogradation phenomenon. In the storage of the cereal food, retrogradation is often met. Because of retrogradation, the taste of the product becomes coarse and the digestability is also greatly reduced.

When the extrusion technology is taken to process the food with cereals as the material, add some additives such as amino acid, protein, vitamins, edible pigment and spices and evenly distribute them in the extrusion and make it irreversibly combined with the extrusion to achieve the purpose of strengthen the food. Because the extrusion and puffing is operated in the high temperature in the instant time, there is less loss of nutrients.

In the cereals, beans, potatoes or vegetables, add the different accessories and then carry out extrusion and puffing to make various types of puffed food with the rich nutrients; because the puffed food has been cooked, most of it is the ready-to-eat food (eaten after the package is opened), it is convenient to eat and it saves time, so it is convenient food with the greatest development potential.

The puffed food, with its specific crisp and nutrition, has been favored by more and more consumers. Although the proportion of its output in the baked food is low, it grows at the annual growth rate of 5000 tons, so the processing of rice puffed food has the broad market prospect.

1.1.3 Technical Analysis

Here, take the continuous screw extrusion puffing equipment for example to introduce its basic production process.

Pretreatment of materialhumidifyingextrusion and puffingbakingseasoningdryingpackagingfinished product

1.1.4 Advantageous Conditions of Project Construction

(1) Policy advantages

Jilin (China-Singapore) Food Zone encourages the pilot development in some aspects such as system, mechanism, science and technology, etc., gives the support of policies, taxation and funds, etc. and provides the strong policy support for the enterprise entering the zone.

(2) Construction conditions

The fundamental construction of Jilin (China-Singapore) Food Zone has been completed, the “connection of 7 aspects and 1 leveling” has been achieved, some facilities of water, power, heating and communication, etc. can be provided via the complete and matching public engineering pipelines of the zone, the basic conditions of the project are assured and there is the developed transport on the factory site.

(3) Technical advantages

The production method, process and process flow, equipment and relevant configuration come from Henan Huatai Grain and Oil Machinery Engineering Co., Ltd. The company has made a lot of scientific and technological achievements and patent technology products in the oil machine manufacturing, including 3 international patent prizes, 2 national prizes and 2 provincial prizes. The product of the project meets the national industrial policy and energy conservation and environmental protection policy. The domestic advanced production technology is taken and the energy conservation equipment is adopted with low pollution and energy consumption. In addition, the product quality reaches the domestic advanced level and it can meet the quality requirements of the product for the market, with the good development prospect and broad development space.

(4) Resource advantages

The food zone is the domestic famous main producing area of good-quality paddy rice. It has been successively named as “10-thousand-hectare green paddy rice base” and “green industrial science and technology demonstration park” by the United Nations Industrial Development Organization and the National Green Work Promotion Committee. In the zone, the 15000-hectare green paddy rice base can provide the annual output of 150000 tons of green rice. The rice output in Jilin City is 1.1 million tons. Jilin Province is a major province of good-quality paddy rice. In the whole province, there are now 0.8 million hectares of paddy rice, with the annual output of 6 million tons of paddy rice. The paddy rice has the good quality and rich resources, which can meet the demand of the project.

1.2 Construction scale and product plan

1.2.1 Product plan

After the project reaches the output, the designed annual productivity is 32000 tons of puffed food.

1.2.2 Construction contents

Build 7 buildings including the workshop and warehouses, with the total new and reconstruction area of 44100m2.

1.3 Total Investment of the Project and Capital Raising

The total investment of the project is 300 million yuan, including the construction investment of 240 million yuan.

Table 1: Summary Table of the Total Investment of the Project 

                                                  Unit: 10 thousand yuan

 

 

No.

Expense Name

Amount of Investment

Proportion of Total Investment %

Remarks

1

Construction investment

24000

80

 

2

Interest in the construction period

 

 

 

3

Current funds

6000

20

 

 

Total investment of the project (1+2+3)

30000

100

 

1.4 Financial Analysis and Social Evaluation

1.4.1 Main Financial Indexes

After the output of the project is reached, the annual sales income will be 360.89 million yuan and the profit will be 68.182 million yuan, with the investment recovery period of 4.4 years (after the tax, including the construction period of 2 years) and the investment profit rate of 22.7%.

Table 2: List of Major Indexes for Forecast of Financial Benefits

No.

Name

Unit

Index

Remarks

1

Business income

10 thousand yuan/a

36089

Normal year

2

Total profit

10 thousand yuan/a

6818.2

Normal year

3

Internal financial yield rate of the investment

%

17

After the income tax

4

Net financial value (Ic=10%)

10 thousand yuan

1047.7

After the income tax (operating period of 10 years)

5

Recovery period of all the investment (after the tax)

a

4.4

Including the construction period of 2 years

6

Investment profit rate

%

22.7

 

Note: “RMB10, 000” in the Table shall be RMB.

1.4.2 Social Evaluation

The food industry is taken as the leading industry to develop the deep processing of agricultural products and achieve the organic combination of agriculture, industry and trade. It plays the important roles in adjusting the agricultural planting structure, improving the additional values of the agricultural sideline products, achieve the farmers’ income increase, resolving the problems of rural area, agriculture and farmers and improving people’s living standard and level in an all-round way. It is the project greatly supported and advocated by the country. After the project is implemented, it will establish the green, ecological and environmental protection special and industrialized agricultural sideline products processing base, with the remarkable economic benefits and social benefits.

The project, depending on the advanced, applicable and reliable production method and process flow, takes the mature production equipment with the reliable quality and matching capacity to achieve some technical standards such as technical stability, energy conservation and environmental protection, fully represents the design principle focused on energy conservation and improves the economic benefits of the enterprise. The project meets the national resource saving, comprehensive utilization and circulating as well as pollution prevention and control requirements and the national industrial policy of putting emphasis on implementing the promotion of the circulating economy.

1.5 Cooperative Ways

Joint venture

1.6 What to be Invested by Foreign Party

Funds and technologies

1.7 Construction Site of the Project

Jilin (China-Singapore) Food Zone

1.8 The On-going Condition of Project

The cooperative proposal of the project has been established.

2. Introduction to Partner

2.1 Basic Conditions

Name: Jilin (China-Singapore) Food Zone

Address: Jilin City, Jilin Province

Legal representative: Li Changshan (Director of the Management Committee)

2.2 Overview

Jilin (China-Singapore) Food Zone, located in Jilin City, Jilin Province, is the project between the Chinese and Singaporean governments to establish the international cooperation in the food quality and safety fields. 

The food zone is divided into the core zone and control zone.

The core zone is located between Changchun City, the capital city of Jilin Province and Jilin City, the second largest city of Jilin Province, with the planned area of 57km2, including the construction land of 36km2. The emphasis goes to build 6 major functional districts, that is, food processing district, storage and logistic district, modern commercial residential district, scientific research service district, leisure and holiday district and ecological protection district, etc.

Around the core zone, with rivers and mountains, etc. as the natural barriers, the 1450km2 control district is planned. According to the OIE standard, the nonstandard epidemic disease breeding demonstration park is built and the modern agricultural experiment demonstration project is carried out via the strict control and management. Jilin(China-Singapore) Food Zone, with the construction of the food quality and safety assurance system as the core, the construction objectives of “4 districts and 1 city” are finally achieved via China-Singapore cooperation, that is, international first-rate safety and health food production demonstration district, modern agricultural development demonstration district; industrialization, urbanization and agricultural modernization overall planning demonstration district; Changchun-Jilin-Tumen Development and Opening Strategy Pilot Demonstration District; a modern ecological and livable city built between Jilin City and Changchun City.

In the industrial development direction, according to the industrial plan of Jilin Food Zone, the emphasis goes to develop the meat products industry; milk products industry; grain refined and deep-processing industry and health product industry focused on the refined and deep-processing of special resources of Changbai Mountain. Build the comprehensive new food industry city integrating food development, production, sales and logistics, etc.

In addition, depending on the location and resource advantages of the food zone, some emerging industries such as biomedicine, electronic information, advanced equipment manufacturing, energy conservation and environmental protection and new energy, etc. are developed. Some industries of modern logistics, education and training, ecological tourism, headquarters economy, business exhibitions and conferences and finance and insurance, etc. are developed. According to the urban construction plan of the food zone, the development and construction of the urban infrastructure, real estate, commerce and trade, etc. is comprehensively carried out.

2.3 Contact Method

Contact person: Liu Hongyu

Tel: 0432-68089293  18704324111

Fax: 0432-64118432

E-mail: liuhongyu_9920@163.com

 

Contact Methods of Project City(Prefecture)

Contact unit: Jilin Bureau of Economic and Technological Cooperation

Contact person: Liu Aiguo

Tel: 0432-62026489

E-mail: 1103817842@qq.com

Website of the city/prefecture: www.jlszsw.gov.cn

 

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